Two Sports, One Monsoon Deadline

Race Against the Calendar

18 Days.

Two courts. One L-shaped plot. July reopening. No extensions.

The school calendar was not moving. Everything else had to.

Dharashiv Maharashtra
18
Days to Handover
5,500
Square Feet PP Tiles
2
Sports, One L-Shaped Plot
Red + Green
PP Tile Colours
2
Days Before Reopening
5 Yrs
PP Tile Warranty
THE CHALLENGE

The PE teacher had one requirement, stated clearly at the first meeting: the courts must be ready before the school reopens in July. Not substantially complete. Not "just the markings are left." Fully playable. The PE timetable had to be set before the first class of the new academic year, and the timetable needed a working surface.

The school wanted one volleyball court and one badminton court in the open space at the rear of the campus. The available plot was an L-shape — the result of buildings being added over the years without any master plan. The longer arm ran 68 feet by 55 feet. The shorter arm was 40 feet by 30 feet. Standard court templates do not drop cleanly into an L-shaped space. Every dimension had to be fitted to what was actually there.

Drainage was the second issue. The longer arm of the L sat at a slightly lower elevation than the surrounding courtyard — a 2.8 cm depression across 60 feet. Dharashiv district gets significant pre-monsoon rain in June. A low-lying surface without a proper drainage solution becomes a hazard after even one heavy shower. A court that pools water is not a court — it is a liability.

Material sequencing added a third constraint. Red PP tiles for the volleyball court were in warehouse stock and could ship within 48 hours. Green tiles for the badminton court were also in stock. But the project needed both courts going up simultaneously to meet the 18-day deadline. That meant two installation crews working side by side, both fully supplied, from Day 1. A single-consignment approach would not work. Two trucks, coordinated to arrive within the same 48-hour window, was the only plan that kept the schedule intact.

"I had already promised the students there would be courts when they came back. Going back on that was not an option for me."

Physical Education Teacher, A Senior Secondary School, Dharashiv
THE SOLUTION

PP interlocking tiles were specified for both courts for three reasons that applied specifically to this site. First, different tile colours can be installed in adjacent zones using the same snap-fit system with no special transition hardware — Red for the volleyball court, Green for the badminton court, the boundary between them clearly marked by contrasting perimeter kerbs. Second, the interlocking grid provides natural drainage — water passes through the tile gaps rather than pooling on the surface. For the low-lying arm of the L, this eliminated the drainage problem without any additional civil works. Third, installation can run across two zones simultaneously with two independent crews, each working from their own reference line without getting in each other's way.

The layout placed the volleyball court (FIVB-standard, 3,800 sqft) in the longer arm, using the full 68-foot length. The badminton court (BWF standard, 1,300 sqft) occupied the shorter arm. The transition zone between the two wings was tiled in neutral Grey to serve as a waiting and access area. This zone also absorbed the geometric awkwardness of the L-join without needing any cut tiles or non-standard kerbing.

One perforated PVC drain channel was installed along the lowest edge of the volleyball arm, connected to an existing campus drain — the one drainage infrastructure upgrade the PP tile system could not handle on its own.

Site layout plan for the L-shaped school plot showing volleyball and badminton court placement
Court layout — volleyball in the longer arm (Red), badminton in the shorter arm (Green), Grey transition at the L-join. The geometry was tight. Every centimetre was measured before the first tile went down.
PP Interlocking Tiles ₹70/sqft FIVB Volleyball — 3,800 sqft (Red) BWF Badminton — 1,300 sqft (Green) Grey Transition Zone (400 sqft) Perforated PVC Drain Channel Dual Parallel Installation Crews Full Kerbing + Corner System 5-Year Warranty
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THE BUILD

Two installation crews arrived on Day 1, each assigned to their own court with separate tools and no shared sequencing. Any dependency between the two teams was a schedule risk — so we eliminated every dependency during planning. They worked like two independent projects that happened to share a site boundary.

Days 1–2
Ground Grading, Drainage Channel & Sub-base
Site graded across both arms at the same time by two sub-teams. The perforated PVC drain channel installed and connected to the campus drain in the low-side volleyball arm on Day 1 afternoon. Sub-base compacted with a plate compactor across the full area. The L-join concrete haunch poured on Day 2 to create a flush, clean geometric transition between the two wings — this prevented any tile rocking at the join line.
Day 3
Both Tile Consignments Arrive
Red and Green tiles arrived in two trucks within a four-hour window of each other. Each pallet stack was positioned at its respective court starting point before unloading was even complete — the first tiles were being snapped into place within 90 minutes of the trucks parking. No delay for sorting or staging.
Days 3–9
Volleyball Court — Red Tiles, FIVB Layout
Crew 1 installed the Red volleyball zone from the south baseline moving north. FIVB dimensions verified with measuring tape before any tile was locked — discrepancies of more than 5mm would have caused problems with the court markings later. Kerbing installed row by row as the playing zone completed. By Day 9, the full 3,800 sqft volleyball surface was tiled and kerbed. Net post anchors drilled and set.
Days 3–11
Badminton Court — Green Tiles + Grey Transition
Crew 2 installed the Green badminton zone in the shorter arm at the same time. BWF court dimensions verified before locking each row. Grey transition zone tiles installed by the badminton crew as they completed, absorbing the geometric corner of the L cleanly. Both crews crossed the finish line within two days of each other — the schedule was holding.
Days 12–15
Court Markings — Volleyball + Badminton
Volleyball court markings applied first — FIVB attack lines, serving zones, centre line, all in white. Badminton BWF singles and doubles lines applied in white on the Green surface. Markings on a PP tile surface dry faster than on acrylic — both courts were marked and ready within three days, ahead of the Day 18 target.
Days 16–18
Equipment, Inspection & Handover
Volleyball net posts and badminton net posts installed and anchored. Nets tensioned to regulation standards. Full joint inspection — every perimeter kerb, every corner piece, every tile connection checked by hand across both courts and the transition zone. Zero failures. Complete handover on Day 18. The PE teacher walked both courts with a tape measure. She had memorised the FIVB and BWF dimensions before the build began.
Red PP tile installation for the volleyball court on Day 5
Day 5 — Crew 1 in the volleyball arm. Red tiles advancing from the south baseline. Crew 2 and the Green badminton tiles were 15 feet away around the L-corner.
Green PP tile installation for the badminton court on Day 7
Day 7 — Crew 2 in the badminton arm. BWF dimensions being verified before each row locks. A tile course laid to the wrong measurement is an expensive mistake to reverse.
Grey PP tile transition zone connecting the volleyball and badminton arms
Day 12 — Grey transition zone going in at the L-join. This zone absorbs the geometric corner and serves as a student waiting and access area between the two courts.
Both completed courts on Day 18 — volleyball and badminton side by side in L-shaped layout
Day 18 — both courts, complete. Two sports. One plot. Eighteen days. School reopens in two days.

All images are illustrative placeholders. Final installation photographs will be updated upon client approval.

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THE RESULT

The courts were handed over on Day 18. School reopened two days later. The PE timetable had been drafted with both courts already factored in — the PE teacher had started planning sessions before the last kerb piece was even fitted. On the first day of term, both courts were in use by 8:30 AM. The sports bulletin board, which had had nothing worth posting in years, was covered in schedule sheets by the end of week one.

The PE curriculum was restructured around the new courts. Volleyball, which had previously been a theory-only unit taught from diagrams, became a practical subject. Badminton singles and doubles both moved outdoors for the first time. The PE teacher could now run simultaneous classes on both courts — something that had previously required booking external ground time.

By the second month of term, the school had begun planning its first on-campus sports day — an event that had always been held at a rented municipal facility because the campus had no suitable surface. Four neighbouring schools were invited. The courts handled back-to-back competition on both surfaces for a full day without a single tile shifting or a marking fading.

18 Days. Two Courts. Zero Excuses.
2
Days Before School Reopened
4
Schools in First On-Campus Sports Day
2
Parallel Installation Crews
0
Academic Days Disrupted
Delivered on schedule — 18 days from site start to full handover
Court utilisation at 60 days — 90% of scheduled PE hours on the new surfaces
Drainage test — both courts clear within 20 minutes of a heavy pre-monsoon shower

"I had already promised the students. Seeing them play here on the very first day of term — that was what those eighteen days were for."

Physical Education Teacher, A Senior Secondary School, Dharashiv
Product specifications: PP Interlocking Tiles at ₹70/sqft (supply). Kerbs at ₹25/piece, corners at ₹15/piece. 5-year warranty, 15+ year lifespan. Colors subject to availability; made-to-order colors carry a 14-day lead time. Court dimensions: FIVB volleyball (3,800 sqft with run-off), BWF badminton (1,300 sqft with run-off). Drainage channel installation is site-specific and assessed individually. All project details shared with client consent. Institution name withheld at client request.

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