Four Courts on a Hillside

Day 0
The Problem Statement
A badminton academy at 2,200 ft on the Dehradun-Mussoorie ridge. Four regulation courts planned. One access road, 8 ft wide. 200 metres the truck could not reach. The question was not whether we could deliver the tiles — it was how to get them from the road to the site.
Day 3
Material Arrives at Roadhead
5,200 tiles, 616 kerbs, 16 corner pieces arrive by truck. Offloaded at the last vehicle-accessible point. Human chain of 14 workers begins carrying material 200 metres uphill in relay batches. Takes two full days.
Day 6
All Material On Site
Full material inventory confirmed on-site and sorted by court color — Blue for Courts 1 & 3, Dark Green for Courts 2 & 4. Base slab inspection begins. First tile row locked in before sunset.
Day 14
Courts 1 & 2 Complete
Blue and Dark Green alternating pattern confirmed. Court markings applied in white. Net posts installed. Academy director tests each court with a drop-shot from the T-line. Approves both.
Day 21
All Four Courts Handed Over
Courts 3 & 4 complete. Full site walkthrough. 120 students registered in the academy. First district-level tournament announced for 30 days later.
Dehradun Uttarakhand
5,200
Square Feet (4 Courts)
21
Days to Complete
5,200
PP Tiles Installed
2,200
Feet Above Sea Level
200m
Carried by Hand to Site
120
Students Enrolled
THE CHALLENGE

Once you leave Dehradun's eastern edge, the Mussoorie road climbs steadily. The academy sits on a spur of the ridge at around 2,200 feet — not dramatically high by Uttarakhand standards, but high enough that the access road narrows to a single vehicle width. In October, when this project began, the temperature was dropping below 10°C by 5 PM.

The academy's director had been building this institution for four years. He had trained coaches at the national level. He had a waiting list of 40 students for the next intake. But the thing is, without tournament-hosting capability, the academy could not attract the funding, the visibility, or the coaching talent the next phase required. Four courts, properly built to BWF dimensions — that was the line between a training academy and a tournament venue.

The access problem came up during the site survey. The road from the main gate to the court area had been widened the previous year to take construction vehicles — but only to 8 feet. A standard delivery truck loaded with tiles could reach within 200 metres of the site and no further. From there, the gradient steepened and the road narrowed around a switchback that no loaded vehicle could navigate.

"Every contractor who came for a site visit said the logistics were too difficult. ChampCourts came, measured the road, checked the slope, and said: we will carry it up. We get this done in 21 days."

Academy Director, A Badminton Academy, Dehradun
THE SOLUTION

PP interlocking tiles were the only viable surface option for this site — and not just because of the access problem, though they solved that too. The real reason was Dehradun's climate. The city sits in a valley that collects moisture from both the Himalayan foothills and the plains below. Winters are cold and damp, monsoons are sustained and heavy. An acrylic surface without a perfectly controlled PCC cure — which is very difficult to achieve in cold temperatures — risks microcracking within two seasons. PP tiles, on the other hand, are dimensionally stable across the full temperature range this site would see: from -2°C in January to 36°C in June.

Courts 1 and 3 in Blue PP tiles at the Dehradun hillside academy
Courts 1 and 3 in Blue tiles. At 2,200 ft, on a clear day the sky mirrors the court surface almost exactly — an unplanned visual harmony.

The four-court layout used an alternating colour scheme: Blue for Courts 1 and 3, Dark Green for Courts 2 and 4. The alternation was the director's idea. It lets players identify their assigned court at a glance from the changing room, and it photographs with the kind of visual interest that works well for social media. At a tournament, spectators know which court they are watching without checking a board.

The human carry was planned as a proper relay — not improvised labour. A crew of 14 workers: 8 carriers, 4 handlers at the truck, 2 on-site stackers. Tiles moved in batches of 20 per trip across a 200-metre uphill path. At an average pace of 12 minutes per round trip, the crew moved all 5,200 tiles plus kerbs and accessories in two days. The director arranged a rest tent and lunch for the crew. The workers noted that the view from the top, at the end of each carry run, was worth the climb.

PP Interlocking Tiles ₹70/sqft BWF Badminton Standard 4 × 1,300 sqft Courts Blue + Dark Green Alternating 616 perimeter kerbs 16 corner pieces 2,200 ft elevation site Climate-stable in -2°C to 36°C
Planning a Similar Badminton Court?
Tell us about your space, sport, and timeline. We'll send you a detailed estimate within 48 hours — completely free.
Get Free Estimate WhatsApp Us
Free estimate • No commitment • Response within 48 hours
THE BUILD

Day 1 was reconnaissance. Our site lead walked the access path twice and timed both directions. He counted the switchback, noted where the path was uneven, and planned the carry route with specific rest points. The decision to move 20 tiles per carrier load — roughly 18 kg — rather than larger batches was made on that first walk. "You can manage 18 kg uphill for 200 metres," he said. "You cannot manage 30."

The base slab, poured by a local contractor two weeks earlier, was inspected on Day 2. Three issues found: a low point near Court 3's far baseline, a minor slope on Court 2's south half, and a construction joint running incorrectly across Court 4's centre line. The first two were fixed with self-levelling compound. The third needed a partial re-pour of a 3-metre strip — a half-day job that pushed Court 4's tile installation back by one day.

Workers carrying PP tiles up the hillside path
Days 3–4 — The carry crew. Fourteen workers, 200 metres of hill path, 5,200 tiles. Two days to complete the relay. Before leaving, the crew asked for a team photograph.
Blue tiles being installed on Court 1
Day 8 — Court 1 taking shape. The Blue tiles against the Dehradun hillside in October have an unexpectedly alpine quality.
Dark Green tiles on Court 2
Day 11 — Court 2 complete in Dark Green. The alternating Blue-Green layout works as visual wayfinding when players are moving between courts.
All four completed courts from above
Day 21 — All four courts from above. Blue, Dark Green, Blue, Dark Green. The first time the academy director had seen the full layout from altitude.

All images are illustrative placeholders. Actual project photographs will be published after client review.

Want to see what this would cost for your space?
Get Estimate Call Now WhatsApp
THE RESULT

Handover happened on a Tuesday afternoon in late October. Dehradun's October is the best month — clear skies, 18°C, no humidity. The director walked each court, played a short rally on Court 1 with his senior coach, and said the surface was better than he had expected. "I expected it to feel like tiles," he said. "It feels like a court."

Thirty days after handover, the academy hosted its first district-level badminton tournament. Eight academies from across the Uttarakhand foothills participated — teams from Rishikesh, Haridwar, Roorkee, and Dehradun city itself. Fifty-four players competed over two days. All four courts ran from 8 AM to 6 PM both days. Not a single tile shifted. Not a single complaint about the surface from any player or coach.

The tournament was covered by two regional sports publications. The aerial photograph — Blue and Dark Green alternating against the hillside — was picked up by a national badminton federation newsletter. The next intake opened with 120 registered students and a waiting list the director is now figuring out how to manage.

Four Courts on a Hill. One Tournament That Changed Everything.
8
Academies at First Tournament
54
Players Competed
120
Students Enrolled
0
Surface Issues Reported
All 4 courts completed within the 21-day commitment
Court utilisation at 90 days — approximately 10 hours of play daily across all 4 courts
Enrollment growth — 75% increase in student intake following tournament hosting

"When you carry 5,000 tiles up a hill by hand and they look like this at the end — that is not just a job. That is something you remember."

Site Lead, ChampCourts Installation Team, Dehradun

Product specifications: PP Interlocking Tiles at ₹70/sqft (supply). Kerbs at ₹25/piece, corners at ₹15/piece. 5-year warranty, 15+ year lifespan. Colors subject to availability; made-to-order colors carry a 14-day lead time. Court dimensions are BWF standard (1,300 sqft per court with run-off). All project details shared with academy's consent. Institution name withheld at client request.

Want a Court Like This?

Tell us about your space, your sport, and your timeline. We'll send you a detailed estimate within 48 hours — completely free.

  • Free estimate — no commitment
  • Written quote within 48 hours
  • Turnkey delivery across India

Prefer to call or WhatsApp?

Get Your Free Estimate

We respond within 24 hours. No spam, no pressure.