{"product_id":"epdm-playground-surface","title":"EPDM Playground Surface Installation","description":"\n\u003ch2\u003eEPDM safety playground surface - overview\u003c\/h2\u003e\n\u003cp\u003eChampCourts manufactures and installs \u003cstrong\u003eEN 1177-rated EPDM safety playground surfaces\u003c\/strong\u003e for preschools, K-12 schools, hospitals, residential play zones and public parks. Our system is a poured-in-place, seamless, two-layer wet-pour: SBR rubber shock-pad base (10-20 mm) topped with a 10-15 mm EPDM wear layer for colour and abrasion resistance. The result is a fall-attenuating surface that meets HIC \u0026lt; 1000 critical-fall-height ratings, supports wheelchair access, drains rapidly, and resists scooter wheels, sandboxes and the abuse of 200 four-year-olds. Total thickness ranges from 15 mm (1.0 m CFH) to 100 mm (3.0 m CFH). Pricing runs Rs 100-200\/sqft based on thickness, EPDM purity and design complexity.\u003c\/p\u003e\n\u003cp\u003eThe playground-surface category is where corner-cutting causes the most real-world harm in India. Cement-paved play zones cause hundreds of avoidable preschool head-injuries every year; sand pits become hygiene hazards; engineered wood-chip is hard to source consistently. EPDM wet-pour is the only specification that simultaneously delivers EN 1177 fall-impact safety, wheelchair accessibility, seamless aesthetics, custom design freedom (alphabet grids, animal motifs, hopscotch, mandalas, solar-system layouts) and 8-10 year service life. For premium nurseries chasing Cambridge or IB certification, EPDM is required for compliance with international safety standards. For CBSE schools, NEP 2020 health-and-safety advisories are converging on the same direction. ChampCourts has surfaced 80+ preschools and K-12 campuses with playground EPDM, and the dominant feedback from school principals is \"we wish we had done this five years ago.\"\u003c\/p\u003e\n\u003cp\u003eWhat sets ChampCourts apart is design depth. Our in-house design team produces CAD layouts with educational motifs - animal recognition for nursery, alphabet hopscotch for LKG, solar-system grids for primary, mandala focal points for meditation zones. Motifs are not stickers or paint; they are inlayed EPDM in distinct colours that last the life of the surface. We have built dinosaur footprint trails, world-map continents, traffic-rules junctions for primary school RTO awareness, and yoga-pose mat outlines for preschool morning routine. Schools that invest the additional Rs 30-80\/sqft on design routinely report it as the single highest-impact spend in their campus capex.\u003c\/p\u003e\n\n\u003ch2\u003eTechnical specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTotal thickness\u003c\/td\u003e\n\u003ctd\u003e15 \/ 25 \/ 40 \/ 50 \/ 70 \/ 100 mm (CFH-dependent)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEPDM wear thickness\u003c\/td\u003e\n\u003ctd\u003e10-15 mm constant\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSBR base thickness\u003c\/td\u003e\n\u003ctd\u003e5-90 mm (varies with CFH)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEPDM granule size\u003c\/td\u003e\n\u003ctd\u003e1-4 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEPDM purity\u003c\/td\u003e\n\u003ctd\u003etyp. 100% (playground spec)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBinder\u003c\/td\u003e\n\u003ctd\u003eUV-stable aliphatic PU\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCritical Fall Height (EN 1177)\u003c\/td\u003e\n\u003ctd\u003e1.0 m to 3.0 m\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHIC at design CFH\u003c\/td\u003e\n\u003ctd\u003e\u0026lt; 1000 (impact safe)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSlip resistance (wet)\u003c\/td\u003e\n\u003ctd\u003eBPN 65-80\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFire rating\u003c\/td\u003e\n\u003ctd\u003eBfl-s1 (EN 13501)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSub-base\u003c\/td\u003e\n\u003ctd\u003eM20 PCC 100-150 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eService life\u003c\/td\u003e\n\u003ctd\u003e8-10 years\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWarranty\u003c\/td\u003e\n\u003ctd\u003e5 years\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eCost breakdown by Critical Fall Height\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eSystem thickness\u003c\/th\u003e\n\u003cth\u003eCFH rating\u003c\/th\u003e\n\u003cth\u003eSuitable equipment height\u003c\/th\u003e\n\u003cth\u003eCost \/ sqft\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e15 mm\u003c\/td\u003e\n\u003ctd\u003e1.0 m\u003c\/td\u003e\n\u003ctd\u003eToddler standalone toys\u003c\/td\u003e\n\u003ctd\u003eRs 100-120\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e25 mm\u003c\/td\u003e\n\u003ctd\u003e1.4 m\u003c\/td\u003e\n\u003ctd\u003eJunior slides, low climbers\u003c\/td\u003e\n\u003ctd\u003eRs 120-140\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e40 mm\u003c\/td\u003e\n\u003ctd\u003e1.8 m\u003c\/td\u003e\n\u003ctd\u003eStandard play structures\u003c\/td\u003e\n\u003ctd\u003eRs 140-160\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e50 mm\u003c\/td\u003e\n\u003ctd\u003e2.2 m\u003c\/td\u003e\n\u003ctd\u003eMid-height climbers\u003c\/td\u003e\n\u003ctd\u003eRs 160-180\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e70 mm\u003c\/td\u003e\n\u003ctd\u003e2.6 m\u003c\/td\u003e\n\u003ctd\u003eTall climbers, monkey bars\u003c\/td\u003e\n\u003ctd\u003eRs 180-200\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e100 mm\u003c\/td\u003e\n\u003ctd\u003e3.0 m\u003c\/td\u003e\n\u003ctd\u003eAdventure \/ rope course\u003c\/td\u003e\n\u003ctd\u003eRs 200+\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\u003cp\u003eCustom designs - animal motifs, hopscotch grids, mandala patterns, school logos - add Rs 30-80\/sqft depending on complexity. A typical 1,500 sqft preschool play zone with 40 mm EPDM and 3 design motifs lands at Rs 2.3-2.7 lakh turnkey.\u003c\/p\u003e\n\n\u003ch2\u003eConstruction and installation process\u003c\/h2\u003e\n\u003col\u003e\n\u003cli\u003e\n\u003cstrong\u003eCFH audit:\u003c\/strong\u003e ChampCourts inspects existing or proposed play equipment and computes the highest free-fall height per ASTM F1487 \/ EN 1177; that drives system thickness.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSub-base:\u003c\/strong\u003e M20 PCC 100-150 mm with 1:100 fall to drainage. Steel mesh reinforcement around equipment anchors.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePrimer:\u003c\/strong\u003e Two-component PU primer @ 250 g\/sqm.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSBR shock-pad:\u003c\/strong\u003e Mixed and screeded to the design thickness in 1-3 lifts; cured 18-24 hours per lift.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEPDM wear layer:\u003c\/strong\u003e 10-15 mm EPDM + PU binder, hand-screeded around motifs, trowelled smooth, cured 48 hours.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustom motifs:\u003c\/strong\u003e CAD templates cut from MDF, EPDM laid colour-by-colour, joints invisible.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEN 1177 test:\u003c\/strong\u003e Drop-test report issued with the warranty certificate.\u003c\/li\u003e\n\u003c\/ol\u003e\n\n\u003ch2\u003eEPDM playground vs alternatives\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eSurface\u003c\/th\u003e\n\u003cth\u003eCost \/ sqft\u003c\/th\u003e\n\u003cth\u003eEN 1177\u003c\/th\u003e\n\u003cth\u003eWheelchair access\u003c\/th\u003e\n\u003cth\u003eMaintenance\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEPDM wet-pour (ChampCourts)\u003c\/td\u003e\n\u003ctd\u003eRs 100-200\u003c\/td\u003e\n\u003ctd\u003eUp to 3.0 m\u003c\/td\u003e\n\u003ctd\u003eYes\u003c\/td\u003e\n\u003ctd\u003eAnnual rinse\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRubber tiles 25-50 mm\u003c\/td\u003e\n\u003ctd\u003eRs 80-180\u003c\/td\u003e\n\u003ctd\u003eUp to 1.8 m\u003c\/td\u003e\n\u003ctd\u003eYes\u003c\/td\u003e\n\u003ctd\u003eJoint refresh 3-yr\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEngineered wood chips\u003c\/td\u003e\n\u003ctd\u003eRs 30-60\u003c\/td\u003e\n\u003ctd\u003eUp to 2.4 m\u003c\/td\u003e\n\u003ctd\u003eNo\u003c\/td\u003e\n\u003ctd\u003eMonthly raking + annual top-up\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSand 250-300 mm\u003c\/td\u003e\n\u003ctd\u003eRs 25-40\u003c\/td\u003e\n\u003ctd\u003eUp to 1.8 m\u003c\/td\u003e\n\u003ctd\u003eNo\u003c\/td\u003e\n\u003ctd\u003eWeekly raking, pest control\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eArtificial turf with shock-pad\u003c\/td\u003e\n\u003ctd\u003eRs 140-220\u003c\/td\u003e\n\u003ctd\u003eUp to 2.4 m\u003c\/td\u003e\n\u003ctd\u003ePartial\u003c\/td\u003e\n\u003ctd\u003eBrush + infill top-up\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\u003cp\u003eFor premium schools and any setting where wheelchair access matters, EPDM wet-pour is the only specification that simultaneously hits high CFH ratings, full accessibility, and a seamless aesthetic.\u003c\/p\u003e\n\n\u003ch2\u003eUse cases and target customers\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePreschools and play schools:\u003c\/strong\u003e 800-2,000 sqft zones, typically 25-40 mm thick, with custom alphabet, animal or solar-system motifs. ChampCourts has worked with Kidzee, EuroKids, Footprints, Vibgyor Kids and dozens of independent preschools. Typical timeline is design-to-handover in 25 days.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eK-12 schools:\u003c\/strong\u003e 3,000-6,000 sqft junior and senior zones with separate CFH calculations. Junior (LKG to Grade 2) takes 25 mm; senior (Grade 3-5) takes 40-50 mm; outdoor playground equipment zones step up to 70 mm. Schools often phase the install: junior in summer break, senior in winter break, design-aligned across both.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHospitals and rehab centres:\u003c\/strong\u003e Therapy gardens with sensory motifs (paediatric oncology, autism centres). Recent work includes a 1,400 sqft sensory play zone for an autism therapy centre in Hyderabad with high-contrast colour zones and tactile texture variation.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eResidential clubhouses:\u003c\/strong\u003e Builder-spec play areas in premium projects. Default specification for projects priced above Rs 1 cr per unit; landscape architects bake it into the master-plan amenities deck.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePublic parks and municipal projects:\u003c\/strong\u003e SCM and AMRUT-funded tenders, bilingual signage, accessibility ramps and senior-friendly handrails on adjacent paths. Tier-2 and tier-3 city projects increasingly specify EPDM as the new urban-playground default.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTheme parks and family-entertainment centres:\u003c\/strong\u003e Indoor play zones at Funcity, Snow World, Wonderla-adjacent F\u0026amp;B clusters, malls. EPDM withstands 8+ hours\/day high-density foot traffic with marginal wear over 6-8 years.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDaycare and after-school centres:\u003c\/strong\u003e Compact zones (400-800 sqft) where 25 mm is standard and design themes match the centre brand.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSenior-care facilities:\u003c\/strong\u003e Memory-care wandering loops with non-slip cushioned surface; calmer earth-tone colour palette.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eDesign language and motifs\u003c\/h2\u003e\n\u003cp\u003eChampCourts maintains a 200+ motif library covering alphabets (English, Hindi, Tamil, Kannada, Telugu, Marathi), numbers, animals, planets, vehicles, fruits, sports symbols, yoga poses, traffic signs and storybook characters. We do bespoke design too - schools have given us their logo, mascot or curricular theme and we have inlayed it across the play floor. Recent custom installs include a \"world map continents\" floor for a global-citizenship school theme, a kabaddi-court layout outlined on an EPDM playground for a sports-focused school, and a chess-board grid for a chess academy attached to a residential project. Custom design adds Rs 30-80\/sqft based on colour count and detail.\u003c\/p\u003e\n\n\u003ch2\u003eWhy ChampCourts for playgrounds\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eEN 1177 drop-tested:\u003c\/strong\u003e CFH certification for every project, not just for the warranty cert but as a buyer-confidence and PTA-presentation document.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVirgin EPDM only:\u003c\/strong\u003e Documented in the BOQ; granules sourced from EU and Korean mills.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e200+ design motif library + custom design:\u003c\/strong\u003e In-house design team turns brief to CAD in 5 working days.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWheelchair accessibility-first design:\u003c\/strong\u003e All gradient transitions held under 1:20 for ADA compliance.\u003c\/li\u003e\n\u003cli\u003e\u003cstrong\u003e5-year warranty with snag-resolution SLA.\u003c\/strong\u003e\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHygiene-first surface:\u003c\/strong\u003e No sand pits, no wood chips, no organic-debris harbours; sweepable and washable.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eFrequently asked questions\u003c\/h2\u003e\n\u003ch3\u003eIs EPDM safe for toddlers chewing on it?\u003c\/h3\u003e\n\u003cp\u003eEPDM granules used in playground spec are non-toxic, RoHS-compliant and EN 71-3 tested for heavy-metal migration. They are bound in cured PU so granule release is minimal even under heavy chewing or scooter abrasion.\u003c\/p\u003e\n\u003ch3\u003eHow is CFH measured?\u003c\/h3\u003e\n\u003cp\u003ePer EN 1177, CFH is the highest point a child could realistically fall from on the equipment. We always specify one notch above the calculated CFH for safety margin.\u003c\/p\u003e\n\u003ch3\u003eWhat happens when the surface gets damaged?\u003c\/h3\u003e\n\u003cp\u003eEPDM is repairable - damaged patches are cut out in a clean square, fresh EPDM and binder are laid, and the patch blends within 1-2 weeks. ChampCourts provides spare EPDM granules with every project.\u003c\/p\u003e\n\u003ch3\u003eDoes it fade in the sun?\u003c\/h3\u003e\n\u003cp\u003eEPDM granules are coloured through (not surface-coated), so they retain colour for 10+ years. The PU binder uses UV stabilisers to prevent yellowing.\u003c\/p\u003e\n\u003ch3\u003eHow long before children can play on it?\u003c\/h3\u003e\n\u003cp\u003e48 hours after the EPDM wear layer is poured. Full design cure is 7 days. We typically pour during summer\/winter school breaks so handover lands a week before reopening.\u003c\/p\u003e\n\u003ch3\u003eWhat is the price difference between purity grades?\u003c\/h3\u003e\n\u003cp\u003e20% EPDM (basic) starts at Rs 100\/sqft for 25 mm; 100% EPDM (premium) for the same thickness lands at Rs 160-180\/sqft. Schools chasing CIE \/ IB certification typically specify 100% on the wear layer for colour-fastness and child-safety documentation.\u003c\/p\u003e\n\u003ch3\u003eDoes it warp in summer heat?\u003c\/h3\u003e\n\u003cp\u003eNo. EPDM-PU stays dimensionally stable up to 80 deg C surface temperature. Asphalt under direct sun in Indian summers regularly hits 60-65 deg C; EPDM stays 8-12 deg C cooler than asphalt because of permeability and lighter colour reflectivity.\u003c\/p\u003e\n\u003ch3\u003eHow is the design approved before pour?\u003c\/h3\u003e\n\u003cp\u003eWe submit CAD-rendered design with colour samples, scale-accurate motif sizes and full BOQ for school \/ committee sign-off. Once approved, we lay a 1 m x 1 m sample patch on site for in-real-life colour verification before bulk pour begins.\u003c\/p\u003e\n\u003ch3\u003eHow long does the install take from booking?\u003c\/h3\u003e\n\u003cp\u003eStandard project: 30 days from booking confirmation to handover. Of this, 5-7 days are design + approval, 7-10 days material lead time, 8-12 days site work, 2 days cure and snag-walk. Larger projects (3,000+ sqft with intricate designs) take 45-60 days.\u003c\/p\u003e\n\u003ch3\u003eCan the surface be cleaned with normal mop or pressure washer?\u003c\/h3\u003e\n\u003cp\u003eYes - we recommend power-wash twice a year and damp-mop weekly. For preschools with paint or food spillage, a neutral-pH cleaner removes stains in single pass. Avoid solvents and bleach which slowly degrade the PU binder over 3-5 years.\u003c\/p\u003e\n\n\u003cp\u003ePlan your safe play zone with ChampCourts. Visit \u003ca href=\"\/pages\/contact-us\"\u003e\/pages\/contact-us\u003c\/a\u003e or call \u003cstrong\u003e+91 92587 75187\u003c\/strong\u003e. Related products: \u003ca href=\"\/products\/epdm-jogging-track\"\u003eEPDM jogging track\u003c\/a\u003e, \u003ca href=\"\/products\/epdm-gym-flooring\"\u003eEPDM gym flooring\u003c\/a\u003e, \u003ca href=\"\/collections\/school-sports\"\u003eschool sports surfaces collection\u003c\/a\u003e. For complete school sports infrastructure including basketball, badminton and athletics, see our \u003ca href=\"\/pages\/school-sports-package\"\u003eschool sports package\u003c\/a\u003e page.\u003c\/p\u003e\n\u003cscript type=\"application\/ld+json\"\u003e{\"@context\":\"https:\/\/schema.org\",\"@type\":\"FAQPage\",\"mainEntity\":[{\"@type\":\"Question\",\"name\":\"Is EPDM safe for toddlers chewing on it?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"EPDM granules used in playground spec are non-toxic, RoHS-compliant and EN 71-3 tested for heavy-metal migration. They are bound in cured PU so granule release is minimal even under heavy chewing or scooter abrasion.\"}},{\"@type\":\"Question\",\"name\":\"How is CFH measured?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Per EN 1177, CFH is the highest point a child could realistically fall from on the equipment. We always specify one notch above the calculated CFH for safety margin.\"}},{\"@type\":\"Question\",\"name\":\"What happens when the surface gets damaged?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"EPDM is repairable - damaged patches are cut out in a clean square, fresh EPDM and binder are laid, and the patch blends within 1-2 weeks. ChampCourts provides spare EPDM granules with every project.\"}},{\"@type\":\"Question\",\"name\":\"Does it fade in the sun?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"EPDM granules are coloured through (not surface-coated), so they retain colour for 10+ years. The PU binder uses UV stabilisers to prevent yellowing.\"}},{\"@type\":\"Question\",\"name\":\"How long before children can play on it?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"48 hours after the EPDM wear layer is poured. Full design cure is 7 days. We typically pour during summer\/winter school breaks so handover lands a week before reopening.\"}},{\"@type\":\"Question\",\"name\":\"What is the price difference between purity grades?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"20% EPDM (basic) starts at Rs 100\/sqft for 25 mm; 100% EPDM (premium) for the same thickness lands at Rs 160-180\/sqft. Schools chasing CIE \/ IB certification typically specify 100% on the wear layer for colour-fastness and child-safety documentation.\"}},{\"@type\":\"Question\",\"name\":\"Does it warp in summer heat?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"No. EPDM-PU stays dimensionally stable up to 80 deg C surface temperature. Asphalt under direct sun in Indian summers regularly hits 60-65 deg C; EPDM stays 8-12 deg C cooler than asphalt because of permeability and lighter colour reflectivity.\"}},{\"@type\":\"Question\",\"name\":\"How is the design approved before pour?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"We submit CAD-rendered design with colour samples, scale-accurate motif sizes and full BOQ for school \/ committee sign-off. Once approved, we lay a 1 m x 1 m sample patch on site for in-real-life colour verification before bulk pour begins.\"}},{\"@type\":\"Question\",\"name\":\"How long does the install take from booking?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Standard project: 30 days from booking confirmation to handover. Of this, 5-7 days are design + approval, 7-10 days material lead time, 8-12 days site work, 2 days cure and snag-walk. Larger projects (3,000+ sqft with intricate designs) take 45-60 days.\"}},{\"@type\":\"Question\",\"name\":\"Can the surface be cleaned with normal mop or pressure washer?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes - we recommend power-wash twice a year and damp-mop weekly. For preschools with paint or food spillage, a neutral-pH cleaner removes stains in single pass. Avoid solvents and bleach which slowly degrade the PU binder over 3-5 years.\"}}]}\u003c\/script\u003e\n\u003cscript type=\"application\/ld+json\"\u003e{\"@context\":\"https:\/\/schema.org\",\"@type\":\"HowTo\",\"name\":\"Construction and installation process — EPDM Playground Surface Installation\",\"step\":[{\"@type\":\"HowToStep\",\"position\":1,\"name\":\"CFH audit:\",\"text\":\"ChampCourts inspects existing or proposed play equipment and computes the highest free-fall height per ASTM F1487 \/ EN 1177; that drives system thickness.\"},{\"@type\":\"HowToStep\",\"position\":2,\"name\":\"Sub-base:\",\"text\":\"M20 PCC 100-150 mm with 1:100 fall to drainage. Steel mesh reinforcement around equipment anchors.\"},{\"@type\":\"HowToStep\",\"position\":3,\"name\":\"Primer:\",\"text\":\"Two-component PU primer @ 250 g\/sqm.\"},{\"@type\":\"HowToStep\",\"position\":4,\"name\":\"SBR shock-pad:\",\"text\":\"Mixed and screeded to the design thickness in 1-3 lifts; cured 18-24 hours per lift.\"},{\"@type\":\"HowToStep\",\"position\":5,\"name\":\"EPDM wear layer:\",\"text\":\"10-15 mm EPDM + PU binder, hand-screeded around motifs, trowelled smooth, cured 48 hours.\"},{\"@type\":\"HowToStep\",\"position\":6,\"name\":\"Custom motifs:\",\"text\":\"CAD templates cut from MDF, EPDM laid colour-by-colour, joints invisible.\"},{\"@type\":\"HowToStep\",\"position\":7,\"name\":\"EN 1177 test:\",\"text\":\"Drop-test report issued with the warranty certificate.\"}]}\u003c\/script\u003e","brand":"ChampCourts","offers":[{"title":"Default Title","offer_id":44141422837848,"sku":null,"price":80.0,"currency_code":"INR","in_stock":true}],"url":"https:\/\/champcourts.com\/products\/epdm-playground-surface","provider":"ChampCourts","version":"1.0","type":"link"}