{"product_id":"epdm-gym-flooring","title":"EPDM Gym \u0026 Fitness Flooring","description":"\n\u003ch2\u003eEPDM gym flooring - overview\u003c\/h2\u003e\n\u003cp\u003eChampCourts engineers heavy-duty \u003cstrong\u003eEPDM rubber gym flooring\u003c\/strong\u003e for CrossFit boxes, hotel fitness centres, residential gyms, weight-training zones, functional-fitness studios and physiotherapy clinics. The system is designed to absorb deadlift drops, protect concrete sub-bases, dampen sound, resist sweat and chalk, and stay dimensionally stable for 8-10 years. We supply two formats - poured-in-place 15-25 mm seamless wet-pour for premium installs, and 15-50 mm interlocking tiles for modular gyms - priced between Rs 90 and Rs 150 per square foot. EPDM colour granule percentage (5-30%) is used purely for branding; SBR makes up the bulk of the structural rubber.\u003c\/p\u003e\n\u003cp\u003eGym flooring is where the cost of choosing wrong is highest in absolute rupee terms. A 2,500 sqft commercial gym laid with 8 mm SBR roll for Rs 5-6 lakh might look fine on day one, but within 18-24 months you have visible crater damage at every deadlift platform, cracked concrete underneath where 100 kg plates land, complaints about gym noise reaching the floor below, sweat-saturated rubber smelling permanently of locker-room, and resale value of the equipment dropping because plates and bars get bent on the harder surface. A properly engineered 25 mm wet-pour or 40 mm tile system costs Rs 3.5-4 lakh more upfront but lasts 8-10 years, protects equipment, blocks 18-22 dB of impact noise, drains sweat instead of absorbing it, and lets the gym operate confidently with Olympic lifts, strongman events and CrossFit competition formats. ChampCourts has surfaced 60+ gyms across India for chains like Cult.fit, Talwalkars, Gold's Gym franchises and dozens of independent CrossFit boxes; the dominant install-shape we recommend after first-site survey is a zoned floor - 20 mm wet-pour in cardio + light-weights areas, 25 mm in functional and free-weight zones, 40-50 mm tile in drop platforms and Olympic lifting zones.\u003c\/p\u003e\n\u003cp\u003eThe branding angle matters too. CrossFit and boutique gym brands now demand visible identity on the floor - logo inlays at the entrance, brand-colour borders along walls, colour-coded zones by training type. ChampCourts handles this in-house at Rs 8,000-25,000 per logo with no minimum-order constraint, so even small studios can include branded flooring as part of their fit-out. For chains, we maintain colour and brand-specification consistency across 10+ outlets so your Bengaluru gym looks indistinguishable from your Mumbai gym.\u003c\/p\u003e\n\n\u003ch2\u003eTechnical specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTotal thickness\u003c\/td\u003e\n\u003ctd\u003e15 \/ 20 \/ 25 \/ 40 \/ 50 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eConstruction\u003c\/td\u003e\n\u003ctd\u003eSBR base + EPDM-fleck wear (wet-pour) OR homogenous SBR+EPDM tile\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eShore A hardness\u003c\/td\u003e\n\u003ctd\u003e55-65\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDensity\u003c\/td\u003e\n\u003ctd\u003e900-1100 kg\/m3\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTensile strength\u003c\/td\u003e\n\u003ctd\u003e\u0026gt;= 0.6 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDrop impact (deadlift 100 kg from 0.5 m)\u003c\/td\u003e\n\u003ctd\u003eConcrete intact at 20 mm+ thickness\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSound reduction\u003c\/td\u003e\n\u003ctd\u003e15-22 dB (depends on thickness)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSlip resistance (dry\/wet)\u003c\/td\u003e\n\u003ctd\u003eBPN 70-85 \/ 55-70\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFire rating\u003c\/td\u003e\n\u003ctd\u003eBfl-s1\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStatic load capacity\u003c\/td\u003e\n\u003ctd\u003e500 kg\/sqm point load (40 mm tile)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eService life\u003c\/td\u003e\n\u003ctd\u003e8-10 years commercial; 10-15 residential\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWarranty\u003c\/td\u003e\n\u003ctd\u003e5 years\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eCost breakdown\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eConfiguration\u003c\/th\u003e\n\u003cth\u003eThickness\u003c\/th\u003e\n\u003cth\u003eFormat\u003c\/th\u003e\n\u003cth\u003eCost \/ sqft\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLight fitness studio (yoga, pilates)\u003c\/td\u003e\n\u003ctd\u003e15 mm\u003c\/td\u003e\n\u003ctd\u003eTile or wet-pour\u003c\/td\u003e\n\u003ctd\u003eRs 90-110\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCardio + light free-weight area\u003c\/td\u003e\n\u003ctd\u003e20 mm\u003c\/td\u003e\n\u003ctd\u003eWet-pour\u003c\/td\u003e\n\u003ctd\u003eRs 110-125\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStrength + functional zone\u003c\/td\u003e\n\u003ctd\u003e25 mm\u003c\/td\u003e\n\u003ctd\u003eWet-pour\u003c\/td\u003e\n\u003ctd\u003eRs 125-140\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCrossFit \/ dedicated platform\u003c\/td\u003e\n\u003ctd\u003e40 mm\u003c\/td\u003e\n\u003ctd\u003eInterlocking tile\u003c\/td\u003e\n\u003ctd\u003eRs 140-160\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHeavy strongman \/ drop zone\u003c\/td\u003e\n\u003ctd\u003e50 mm\u003c\/td\u003e\n\u003ctd\u003eInterlocking tile\u003c\/td\u003e\n\u003ctd\u003eRs 160-200\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\u003cp\u003eLogo inlays (gym branding) are quoted at Rs 8,000-25,000 per logo depending on size and colours. A 2,500 sqft commercial gym with mixed 20 mm and 40 mm zones typically lands at Rs 3.0-3.8 lakh turnkey.\u003c\/p\u003e\n\n\u003ch2\u003eConstruction and installation process\u003c\/h2\u003e\n\u003ch3\u003eWet-pour version\u003c\/h3\u003e\n\u003col\u003e\n\u003cli\u003eSub-base check: M20 PCC, free of laitance, moisture \u0026lt; 4%.\u003c\/li\u003e\n\u003cli\u003ePrimer: PU primer @ 200 g\/sqm.\u003c\/li\u003e\n\u003cli\u003eSBR base: screed to 12-18 mm, cure 18 h.\u003c\/li\u003e\n\u003cli\u003eEPDM wear: 3-7 mm, hand-trowelled, cure 24 h.\u003c\/li\u003e\n\u003cli\u003eLogo inlay: cut and laid same day as wear layer.\u003c\/li\u003e\n\u003cli\u003eOpen to use after 48 h.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003ch3\u003eTile version\u003c\/h3\u003e\n\u003col\u003e\n\u003cli\u003eSub-base swept and dust-free.\u003c\/li\u003e\n\u003cli\u003eTiles dry-laid with male-female interlocking edges.\u003c\/li\u003e\n\u003cli\u003ePerimeter ramped tiles installed for accessibility.\u003c\/li\u003e\n\u003cli\u003eOpen immediately.\u003c\/li\u003e\n\u003c\/ol\u003e\n\n\u003ch2\u003eEPDM gym flooring vs alternatives\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctr\u003e\n\u003cth\u003eSurface\u003c\/th\u003e\n\u003cth\u003eCost \/ sqft\u003c\/th\u003e\n\u003cth\u003eDrop protection\u003c\/th\u003e\n\u003cth\u003eSound dampening\u003c\/th\u003e\n\u003cth\u003eAesthetic\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEPDM 25 mm wet-pour (ChampCourts)\u003c\/td\u003e\n\u003ctd\u003eRs 125-140\u003c\/td\u003e\n\u003ctd\u003eExcellent\u003c\/td\u003e\n\u003ctd\u003eGood\u003c\/td\u003e\n\u003ctd\u003eSeamless, premium\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSBR-only rolls 8-10 mm\u003c\/td\u003e\n\u003ctd\u003eRs 50-80\u003c\/td\u003e\n\u003ctd\u003eLight free weights only\u003c\/td\u003e\n\u003ctd\u003eModerate\u003c\/td\u003e\n\u003ctd\u003eBlack, utilitarian\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVulcanised rubber rolls 6 mm\u003c\/td\u003e\n\u003ctd\u003eRs 90-130\u003c\/td\u003e\n\u003ctd\u003eLight only\u003c\/td\u003e\n\u003ctd\u003ePoor\u003c\/td\u003e\n\u003ctd\u003ePremium hotels\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e40 mm horse-stall tiles\u003c\/td\u003e\n\u003ctd\u003eRs 120-160\u003c\/td\u003e\n\u003ctd\u003eExcellent\u003c\/td\u003e\n\u003ctd\u003eGood\u003c\/td\u003e\n\u003ctd\u003eIndustrial\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePVC sports vinyl\u003c\/td\u003e\n\u003ctd\u003eRs 200-350\u003c\/td\u003e\n\u003ctd\u003eNone\u003c\/td\u003e\n\u003ctd\u003eLight\u003c\/td\u003e\n\u003ctd\u003eAerobics, dance\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFoam tiles (EVA)\u003c\/td\u003e\n\u003ctd\u003eRs 25-50\u003c\/td\u003e\n\u003ctd\u003eNone\u003c\/td\u003e\n\u003ctd\u003eLight\u003c\/td\u003e\n\u003ctd\u003eDomestic only\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eUse cases and target customers\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCommercial gym chains:\u003c\/strong\u003e Cult.fit, Talwalkars, Gold's Gym franchises and independent boxes. Typical install: 1,500-3,500 sqft with zoned thickness map. Chain procurement teams value our pan-India standardised execution and BOQ-grade quotations.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHotel and corporate fitness:\u003c\/strong\u003e 5-star hotel gyms, IT-campus gyms with 600-2,500 sqft footprints. Hotel projects often add cardio-zone vinyl + weights-zone EPDM hybrid; we co-design the transition strip and elevation match.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCrossFit and functional fitness:\u003c\/strong\u003e Drop platforms with 40-50 mm tiles in deadlift zones, 20 mm wet-pour in metcon space, custom logo at box entry. CrossFit boxes typically open Saturday and need install completed by Friday evening; we plan for this aggressively.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePhysiotherapy and rehab:\u003c\/strong\u003e 15 mm cushioned zones with motif-based exercise grids, balance-path markings, wheelchair-accessible perimeter. Recent work for an orthopaedic rehab centre in Hyderabad included colour-coded exercise zones aligned to recovery-phase protocol.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eResidential home gyms:\u003c\/strong\u003e Premium villas and apartments, 200-800 sqft tile installs. Modular tiles allow homeowners to relocate when they move and resize as their gym evolves; install-and-handover in a single day.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSchool fitness rooms:\u003c\/strong\u003e NEP-driven gym installs at K-12 schools, 800-1,500 sqft.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBoxing and MMA gyms:\u003c\/strong\u003e 25-50 mm zoned floor with cushioning in the ring area and harder transition zones around the perimeter.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOlympic weightlifting facilities:\u003c\/strong\u003e Dedicated 50 mm tile platforms designed to absorb regulation-weight drops over decade-plus lifespan.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eWet-pour vs tile - choosing the right format\u003c\/h2\u003e\n\u003cp\u003eWet-pour delivers a seamless aesthetic, no joints to harbour dust or sweat, and a slightly better shock-absorption ratio at same thickness. Tile is mechanically connected with no adhesive, can be lifted and relocated, allows zone-specific colour and logo placement without re-pouring, and is installable in a single day with no cure-time downtime. For gyms expecting to stay in the same location for 5+ years, wet-pour wins on lifecycle aesthetics. For chains, pop-up studios, leased premises, or gyms expecting equipment-layout changes, tiles win on flexibility. We routinely deliver hybrid installs - wet-pour in the structural-permanent zones, tile in the flex zones - so customers do not have to compromise.\u003c\/p\u003e\n\n\u003ch2\u003eWhy ChampCourts for gym flooring\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eTrue Indian-climate-tested binders:\u003c\/strong\u003e Our PU binder is rated for 80 deg C peak surface temperature and 95% RH operating envelope; gyms in Mumbai, Chennai and Kochi run without binder failure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDrop-tested specifications:\u003c\/strong\u003e 100-140 kg deadlift drop testing on 25 mm wet-pour with no concrete spalling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSingle-day tile install:\u003c\/strong\u003e Critical for gym openings on tight timelines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustom logo inlay in-house:\u003c\/strong\u003e No third-party design dependency.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e5-year warranty:\u003c\/strong\u003e Across both wet-pour and tile formats.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePan-India service in 50+ cities:\u003c\/strong\u003e Same SOP, same quality everywhere.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eFrequently asked questions\u003c\/h2\u003e\n\u003ch3\u003eWill 25 mm wet-pour survive a 100 kg deadlift drop?\u003c\/h3\u003e\n\u003cp\u003eYes - we have tested 100-140 kg drops on 25 mm wet-pour over M20 concrete with no concrete spalling or rubber tear. For 180-200 kg+ drops, specify a 40-50 mm drop-platform zone.\u003c\/p\u003e\n\u003ch3\u003eDoes the rubber smell?\u003c\/h3\u003e\n\u003cp\u003eFresh wet-pour has a faint PU odour for 5-7 days. We use low-VOC binders so the odour disappears with normal ventilation; gyms can open within 72 hours.\u003c\/p\u003e\n\u003ch3\u003eCan tiles be lifted and relocated?\u003c\/h3\u003e\n\u003cp\u003eYes. Interlocking tiles are mechanically connected with no adhesive, and can be pulled up, palletised and re-laid at a new site within a day.\u003c\/p\u003e\n\u003ch3\u003eHow do I clean it?\u003c\/h3\u003e\n\u003cp\u003eDaily dry-mop. Weekly damp mop with neutral pH cleaner. Avoid solvents - they break down the PU binder.\u003c\/p\u003e\n\u003ch3\u003eCan I customise colours?\u003c\/h3\u003e\n\u003cp\u003eYes. EPDM granules come in 18 standard colours; we mix to match brand colour codes (Pantone references accepted). Custom blend orders take 7-10 additional days for granule procurement.\u003c\/p\u003e\n\u003ch3\u003eTile vs wet-pour for a CrossFit box?\u003c\/h3\u003e\n\u003cp\u003eTile in deadlift platforms (40-50 mm) and squat zones, wet-pour (20-25 mm) in the metcon floor. This is the most common and proven CrossFit configuration. Drops are concentrated to platforms, so tile thickness is justified; the open floor benefits from seamless wet-pour aesthetics and sweat drainage.\u003c\/p\u003e\n\u003ch3\u003eHow does it perform under chalk and sweat?\u003c\/h3\u003e\n\u003cp\u003eEPDM-PU is impervious - sweat and chalk dust sit on the surface and sweep off with a dry mop. Unlike rubber roll (which absorbs sweat and develops a permanent gym-smell over 12-18 months), EPDM wet-pour stays neutral-smelling for its full service life.\u003c\/p\u003e\n\u003ch3\u003eWhat about gyms in basements or upper floors with noise concerns?\u003c\/h3\u003e\n\u003cp\u003e40-50 mm tile delivers 18-22 dB sound reduction (acoustic-test verified) - this is the standard solution for hotel gyms, residential building gyms and any installation where the floor below has noise-sensitive occupants. For extreme noise control (residential buildings with bedrooms directly below), we can add a 5-10 mm acoustic underlay before tile install.\u003c\/p\u003e\n\u003ch3\u003eHow quickly can I open my gym after install?\u003c\/h3\u003e\n\u003cp\u003eTile install: same day - we can install Friday afternoon and you open Saturday. Wet-pour: 48-72 hours after the wear layer is poured for light use, 7 days for full hardness. We routinely coordinate with gym openings - design + procurement runs in parallel with equipment delivery so flooring lands exactly when needed.\u003c\/p\u003e\n\u003ch3\u003eWhat is the ROI argument for a gym owner?\u003c\/h3\u003e\n\u003cp\u003eUpfront delta between cheap (8 mm SBR roll) and right (25 mm wet-pour or 40 mm tile) is Rs 3-5 lakh on a 2,500 sqft gym. Right floor lasts 8-10 years vs cheap floor's 3-5; right floor avoids Rs 1.5-2 lakh of mid-life floor replacement and Rs 50,000-1 lakh of concrete repair when drops crack the slab. Net 7-year TCO: right floor is Rs 2-3 lakh cheaper, before accounting for gym reputation damage from a deteriorating floor.\u003c\/p\u003e\n\n\u003cp\u003eBuild your gym floor right - call \u003cstrong\u003e+91 92587 75187\u003c\/strong\u003e or visit \u003ca href=\"\/pages\/contact-us\"\u003e\/pages\/contact-us\u003c\/a\u003e. Related: \u003ca href=\"\/products\/epdm-jogging-track\"\u003eEPDM jogging track\u003c\/a\u003e, \u003ca href=\"\/products\/pu-multi-sport-court\"\u003ePU multi-sport court\u003c\/a\u003e, \u003ca href=\"\/collections\/rubber-flooring\"\u003erubber flooring collection\u003c\/a\u003e. For chain-gym rollouts and BOQ-grade tendering, see our \u003ca href=\"\/pages\/commercial-gym-flooring\"\u003ecommercial gym flooring\u003c\/a\u003e page.\u003c\/p\u003e\n\u003cscript type=\"application\/ld+json\"\u003e{\"@context\":\"https:\/\/schema.org\",\"@type\":\"FAQPage\",\"mainEntity\":[{\"@type\":\"Question\",\"name\":\"Will 25 mm wet-pour survive a 100 kg deadlift drop?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes - we have tested 100-140 kg drops on 25 mm wet-pour over M20 concrete with no concrete spalling or rubber tear. For 180-200 kg+ drops, specify a 40-50 mm drop-platform zone.\"}},{\"@type\":\"Question\",\"name\":\"Does the rubber smell?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Fresh wet-pour has a faint PU odour for 5-7 days. We use low-VOC binders so the odour disappears with normal ventilation; gyms can open within 72 hours.\"}},{\"@type\":\"Question\",\"name\":\"Can tiles be lifted and relocated?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Interlocking tiles are mechanically connected with no adhesive, and can be pulled up, palletised and re-laid at a new site within a day.\"}},{\"@type\":\"Question\",\"name\":\"How do I clean it?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Daily dry-mop. Weekly damp mop with neutral pH cleaner. Avoid solvents - they break down the PU binder.\"}},{\"@type\":\"Question\",\"name\":\"Can I customise colours?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. EPDM granules come in 18 standard colours; we mix to match brand colour codes (Pantone references accepted). Custom blend orders take 7-10 additional days for granule procurement.\"}},{\"@type\":\"Question\",\"name\":\"Tile vs wet-pour for a CrossFit box?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Tile in deadlift platforms (40-50 mm) and squat zones, wet-pour (20-25 mm) in the metcon floor. This is the most common and proven CrossFit configuration. Drops are concentrated to platforms, so tile thickness is justified; the open floor benefits from seamless wet-pour aesthetics and sweat drainage.\"}},{\"@type\":\"Question\",\"name\":\"How does it perform under chalk and sweat?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"EPDM-PU is impervious - sweat and chalk dust sit on the surface and sweep off with a dry mop. Unlike rubber roll (which absorbs sweat and develops a permanent gym-smell over 12-18 months), EPDM wet-pour stays neutral-smelling for its full service life.\"}},{\"@type\":\"Question\",\"name\":\"What about gyms in basements or upper floors with noise concerns?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"40-50 mm tile delivers 18-22 dB sound reduction (acoustic-test verified) - this is the standard solution for hotel gyms, residential building gyms and any installation where the floor below has noise-sensitive occupants. For extreme noise control (residential buildings with bedrooms directly below), we can add a 5-10 mm acoustic underlay before tile install.\"}},{\"@type\":\"Question\",\"name\":\"How quickly can I open my gym after install?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Tile install: same day - we can install Friday afternoon and you open Saturday. Wet-pour: 48-72 hours after the wear layer is poured for light use, 7 days for full hardness. We routinely coordinate with gym openings - design + procurement runs in parallel with equipment delivery so flooring lands exactly when needed.\"}},{\"@type\":\"Question\",\"name\":\"What is the ROI argument for a gym owner?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Upfront delta between cheap (8 mm SBR roll) and right (25 mm wet-pour or 40 mm tile) is Rs 3-5 lakh on a 2,500 sqft gym. Right floor lasts 8-10 years vs cheap floor's 3-5; right floor avoids Rs 1.5-2 lakh of mid-life floor replacement and Rs 50,000-1 lakh of concrete repair when drops crack the slab. Net 7-year TCO: right floor is Rs 2-3 lakh cheaper, before accounting for gym reputation damage from a deteriorating floor.\"}}]}\u003c\/script\u003e\n\u003cscript type=\"application\/ld+json\"\u003e{\"@context\":\"https:\/\/schema.org\",\"@type\":\"HowTo\",\"name\":\"Construction and installation process — EPDM Gym \u0026 Fitness Flooring\",\"step\":[{\"@type\":\"HowToStep\",\"position\":1,\"name\":\"Sub-base check: M20 PCC, free of laitance, moisture \u0026lt; 4%\",\"text\":\"Sub-base check: M20 PCC, free of laitance, moisture \u0026lt; 4%.\"},{\"@type\":\"HowToStep\",\"position\":2,\"name\":\"Primer: PU primer @ 200 g\/sqm\",\"text\":\"Primer: PU primer @ 200 g\/sqm.\"},{\"@type\":\"HowToStep\",\"position\":3,\"name\":\"SBR base: screed to 12-18 mm, cure 18 h\",\"text\":\"SBR base: screed to 12-18 mm, cure 18 h.\"},{\"@type\":\"HowToStep\",\"position\":4,\"name\":\"EPDM wear: 3-7 mm, hand-trowelled, cure 24 h\",\"text\":\"EPDM wear: 3-7 mm, hand-trowelled, cure 24 h.\"},{\"@type\":\"HowToStep\",\"position\":5,\"name\":\"Logo inlay: cut and laid same day as wear layer\",\"text\":\"Logo inlay: cut and laid same day as wear layer.\"},{\"@type\":\"HowToStep\",\"position\":6,\"name\":\"Open to use after 48 h\",\"text\":\"Open to use after 48 h.\"}]}\u003c\/script\u003e","brand":"ChampCourts","offers":[{"title":"Default Title","offer_id":44141422968920,"sku":null,"price":80.0,"currency_code":"INR","in_stock":true}],"url":"https:\/\/champcourts.com\/products\/epdm-gym-flooring","provider":"ChampCourts","version":"1.0","type":"link"}